Optimization of the magnetic circuit in the MFL inspection system for storage-tank floors
Magnetization is the key to inspection of a tank floor via the magnetic-flux-leakage (MFL) technique. In order to optimize the magnetic circuit of the MFL detector and obtain the best detection effects, the influences of the magnet size on the floor magnetization condition, the gap magnetic flux density, and the magnetic force were studied with the help of the finite element method (FEM) and the effects of some other parameters, such as the magnet pole spacing and pole-piece thickness, on the signal-to-noise ratio were analyzed. The simulation results indicate that variation of the magnet width affects the magnetization much more than variation of the magnet thickness and that the detector can reach a trade-off between the magnetization effects and the driving force when the magnet is about 30 mm thick and 40 mm wide. On condition that the floor has reached its magnetizing saturation, an increase in the magnet-pole spacing and the pole-piece thickness can improve the testing sensitivity and the signal-to-noise ratio.
